OMAS Tecnosistemi

Omas Tecnosistemi is a leading manufacturing company in the designing
and manufacturing of filling systems, semi-automatic machines and complete installations for packing liquid products, dense products and powders into containers, suitable for the Cosmetic, Pharmaceutical, Beauty-Care, Biotech, Chemical and Food Industry. The company is located in Cerro Maggiore in the district of Milan and occupies a plant of 12000 sq.m. Additional jobs for 4000 sq.m. will start by the first months of 2020. This new area will be dedicated to the production of machines for packing coffee capsules, lyophilized and liquids.

The range of customers may vary from small laboratories in need of semi-automatic machines to medium and major Italian and multinational companies in need of complete lines and turnkey installations wholly customized. All the parts in contact with the product are made of stainless steel AISI 316L, FDA ap- proved materials, and MOCA certification for the food industry; they are fully dismountable to make easy and fast all the cleaning operations and sanitization. The validation protocols IQ-OQ can be issued on demand. This service, combined with a high- quality product, has guaranteed the satisfaction and the loyalty of the customers over the years.

The designing, manufacturing and mounting are directly executed in our offices ensuring flexibility and high reliability. An efficient sales force and after-sales service are able to satisfy any customer’s requests gaining the trust and the appreciation of important Italian and international customers.
Omas Tecnosistemi is on the national and international market through a wide network of agent and distributors which continuously collaborate with the central sales office of the company.
The company has two commercial offices in San Paolo, Brazil and Mos- cow, Russia.

The 4.0 Industry is the main issue for the future of all the companies and starting from the 2015 Omas has undertaken a structural and instrumental route by adopting an ERP system that is able to manage the
production job order (by integrating all the departments: commercial, designing, production, warehouse and finance with the industrial cost), this system will guarantee the complete control of all the processes already certified starting from the 2012 ISO9001:2008 with the upgrade of the 2015. The works for the 4.0 Industry started from the mechanical manufacturing workshop where the machining centers and the numerical control lathes are driven by cadcam system. A central tool storage with microchip identification has been installed in the same department and it will be also soon placed an horizontal machining center equipped with a 24 pallets on 3 levels that will allow to work continuously without opera- tors and will guarantee the production to grow. This department is also equipped with a laboratory for the quality control and for the calibration of the tools of measurement.

In December 2018 the first FLEXI- CAP was delivered as an innovative assembly machine for capsules and liquids, soluble or coffee.
The machine is available in different models from a minimum of 2 lanes performing 120 capsules a minute to a maximum of 8 lanes up to 450 mances. The modularity of all the system makes all the change over operations and product extremely simple and fast. The name FLEXICAP is due to the high flexibility of the machine starting from the feeding of the capsules that can be through an automatic unscrambling system or through a vertical storage for piled capsules. The positioning and downloading is by Pick & Place system. The cleaning system of the inner side of the capsules before the filling and of the edges of the capsules after the filling is able to ensure the compliance with the food standards and guarantee a perfect sealing.

The Filling & Sealing stations are easy to handle including the maintenance and the cleaning.
The machine is equipped with two controls for the correct execution of all the operations.

FLEXICAP will be presented during the next edition of the exhibition HOST in Milan.

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